By the end of this course, participants will be able to:

• Understand various aspects of process design impacting process safety.
• Apply the concept of “Inherently Safer Design” to process plant operations.
• Assess the mechanical integrity of process equipment.
• Identify hazards related to process fluids and material degradation.
• Comply with international codes for sizing relief valves.
• Operate emergency de-pressuring systems in fire and gas explosion scenarios.

This course is designed for a wide range of professionals, including:

· Team Leaders, Managers, and Supervisors in process industries.

· HSE Professionals and Personnel, including auditors and officers.

· Emergency Response Teams, Security Personnel, and Fire Officers.

· Engineers and Maintenance Personnel involved in equipment operation and inspection.

· Control Center Operators, Procurement Managers, and Laboratory Personnel.

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;

Lectures
Workshop & Work Presentation
Case Studies and Practical Exercise
Videos and General Discussions

Day 1: Foundations of Safety in Process Design

· Definition and scope of safety in process design.

· Historical incidents and problem areas.

· Introduction to process hazard analysis (HAZOP, LOPA, FMEA).

· Overview of specific plant system hazards and mitigation techniques.

Day 2: Inherently Safer Design

· Principles of Inherently Safer Design (ISD).

· Design principles to minimize risk at the source.

· Case studies: Successful application of ISD in process plants.

Day 3: Mechanical Integrity and Equipment Safety

· Evaluation of the mechanical integrity of process equipment.

· Inspection methods (e.g., Non-Destructive Testing - NDT).

· Maintenance strategies for safety-critical systems.

Day 4: Relief Systems and Emergency Management

· Sizing and selection of safety valves and relief systems.

· Emergency de-pressuring systems for fire and explosion scenarios.

· Detection and prevention techniques for fire and explosion accidents.

Day 5: Advanced Safety Techniques and Closing Session

· Integration of process safety concepts into plant operations.

· Detection systems for hazardous materials and gases.

· Practical workshop: Applying course learning to real-world scenarios.

· Feedback, Q&A, and closing remarks

BTS attendance certificate will be issued to all attendees completing minimum of 75% of the total course duration.

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