Course Details
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Course Description
Lockout/Tagout (LOTO) is a critical safety procedure to ensure that dangerous machinery and equipment are properly shut off and unable to restart during maintenance or servicing. Failure to implement LOTO has been a leading cause of workplace injuries and fatalities.
Statistics show that nearly 10% of all workplace fatalities occur due to unexpected machinery start-ups or the release of hazardous energy during maintenance or servicing. These incidents result in severe injuries, amputations, or even death, with studies showing that effective LOTO programs can reduce equipment-related injuries by over 55%.
Implementing an effective LOTO program ensures that machines are completely de-energized and secured before work begins. This course is designed to equip participants with the knowledge and skills to identify energy sources, apply LOTO procedures, and comply with regulations such as OSHA 29 CFR 1910.147. By understanding the risks and adopting best practices, participants will play a critical role in safeguarding lives and maintaining a safe work environment.
The Training Course Will Highlight ?
This course will help to satisfy the requirements for training as detailed in the OSHA regulation for those who are working in areas where Lockout programs are in place, or whose job requires them to actually do the Lockout and isolate the energy sources.
Training Objective
This course will help to satisfy the requirements for training as detailed in the OSHA regulation for those who are working in areas where Lockout programs are in place, or whose job requires them to actually do the Lockout and isolate the energy sources.
Target Audience
- Emergency Response Managers.
- Engineers, Technicians, and Chemists.
- Officers, mentors, and Supervisors.
- Environmental Managers.
- HSE Managers, Engineers, Officers.
- Industry Personnel.
- New hired employees
Training Methods
This course adopts an interactive and practical approach to ensure participants fully understand and apply lockout/tagout (LOTO) procedures:
- Interactive Lectures: Focused on LOTO principles, regulations, and importance.
- Case Studies: Analysis of real-world incidents and lessons learned.
- Hands-On Training: Practical application of LOTO devices and procedures.
- Workshops: Step-by-step development of site-specific LOTO plans.
- Group Exercises: Role-playing and teamwork to simulate real scenarios.
- Visual Tools: Videos, infographics, and templates to enhance learning.
- Assessments: Quizzes and feedback to test understanding and improve competency.
Daily Agenda
Module One: Introduction to LOTO
- Overview of LOTO and its importance in workplace safety.
- What is the new concept (LOTOTO) Lockout, Tagout, and test out and definition of each one.
- Legal and regulatory frameworks (e.g., OSHA 29 CFR 1910.147).
- Types of hazardous energy (electrical, mechanical, hydraulic, etc.).
Module Two: Identifying Energy Sources and LOTO Procedures
- Identifying and assessing energy isolation points.
- Step-by-step process for applying and removing lockout/tagout devices.
- Group lockout/tagout and complex systems.
- Case studies of LOTO failures and lessons learned.
Module Three: Practical Applications and Program Development
- Hands-on training: Lockout/tagout device application on sample equipment.
- Developing site-specific LOTO procedures and checklists.
- Effective communication and employee training for LOTO.
- Signs used for LOTO
- Auditing and maintaining a LOTO program.
- Written and practical assessment.
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 75% of the total course duration.
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