By the end of this course, participants will be able to:

• Understand different types of pumps, pumps and
• Operate pumps, pumps and turbines close to the design
• Monitor pump compressor and turbine reliability and availability and cost effectiveness
• Select the best operation and maintenance strategy
• Troubleshoot pump, compressor and turbine problems

• Maintenance Mangers
• Mechanical Engineer
• Mechanical Supervisor
• Instroment engineer
• Operation engineer
• Operation supervosor
• Operator

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions
• pre and post assessments 

Day 1

Overview of Rotating equipment in industrails

• Introduction Rotating equipment in industrails
• Introdcution of Maintenenace Managment
• Types of maintenance and the scope of implementation
• Basic guidelines for implementing the convenient type of maintenance.
• Symptoms indicating rotating equipment condition

 Compressors: Elements and Technical Characteristics

• Compressors Clasification
• Principles of Compression
• Ranges of Copmressors Application
• Major components of Centrifugal Compressors and function
• Axial Compressors
• Principles of Reciprocating Compressors
• Major components of Reciprocating Compressors and function
• Rotary Compressors
• Comprssors selection and Curve of Key performance Indicators
• Thermodynamics of compression
• Case study Workshop Examples and Solutions
• Copmressors Auxiliary systems – lube oil, seal flush, and monitoring instruments
• Compressors protection system
• Compressors Overview of relevant standards (API, ISO).
• Compressor installation, operation troubleshooting.

Day 2

Pumps: Elements and Technical Characteristics

• Pumps Clasification
• Principles of Centrifugal Pumps
• Ranges of Pump Application
• Major components of Centrifugal Pumps and function
• Principles of Reciprocating Pumps
• Major components of Reciprocating Pumps and function
• Rotary Pumps
• Pump selection and Curve of Key performance Indicators
• Pumps protection system
• Case study Workshop Examples and Solutions
• Pumps Overview of relevant standards (API, ISO).
• Pumps Auxiliary systems – lube oil, seal flush, and monitoring instruments
• Pumps installation, operation troubleshooting and maintenance considerations

Day 3

Maintenance Strategies for Rotating equipment

• Ensuring compliance with safety and operational guidelines.
• Spar part list for rotating equipment maintenance
• Maintenance work instruction MWI tasks

Preventive Maintenance (PM)

• Developing preventive maintenance schedules.
• Key tasks and intervals for effective PM.

Predictive Maintenance (PdM)

• Introduction to predictive maintenance approaches.
• Using condition-monitoring tools for proactive maintenance.

Routine Inspection Techniques

• Conducting visual and instrument-based inspections.
• Check list for monitoring rotating equipment health.

Lubrication System

• Importance of correct lubrication in Rotating equipment maintenance.
• Techniques for managing and monitoring lubrication systems.

Day 4

Diagnosis the rotating equipment

• Overview of diagnostic tools: Vibration monitoring and analysis, thermography, oil analysis.
• Best practices for using diagnostic technologies.
• Balancing single plane and two planes
• CMMS vibration based balancing.
• Start up procedures for rotating equipment
• Alignment monitoring and correction
• Alignment theory and alignment methods
• Measuring and correction misalignment
• Laser, rim and face, reverse indicator alignment
• Bearings
• Bearings types an dfunction
• Bearings applications
• Bearings selection
• Lubrication purpose, method of lubrication and tools for application
• Gears and Gearbox
• Gearbox, coupling and other rotating machinery components
• Failure analysis techniques of gearbox, bearing, coupling and shafts
• Rotating equipment replacement analysis

Day 5

Troubleshooting of Rotating Equipment

Repair and Replacement Practices

• Techniques for repairing and replacing fault components.
• Best practices for minimizing downtime during repairs.

Calibration and Testing of Protection Systems

• Importance of calibration in maintaining system accuracy.
• Procedures for testing protection devices to ensure reliability.

Identifying Potential Issues

• Common failure modes and fault symptoms in equipment.
• Techniques for early detection of issues using operational data.
• Common causes of protection system malfunctions and remedies.

Integrating Protection Systems with Plant Operations

• Enhancing system integration for comprehensive plant safety.
• Leveraging data for improved operational decision-making.
• Importance of feedback and optimization in maintenance.
• Lessons learned from past incidents.

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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