Course Details
Your Growth, Our Mission
Course Description
Effectively planned Preventive & Predictive Maintenance which is integrated with the workflow is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM, and even 6-Sigma. This comprehensive 5-day training has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance & Asset Management process or auditing an existing process. It covers all the steps required in developing a successful Preventive & Predictive Maintenance Program from failure behavior and finding the right preventive maintenance task until a well-managed preventive & predictive maintenance program, fully integrated with the workflow and the CMMS.
Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into preventive and predictive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.
The Training Course Will Highlight ?
This training course will highlight:
- Preventive & predictive maintenance strategies and their position within Asset Management
- Risk Based Maintenance
- Maintenance & reliability engineering best practices
- Best practices in planning and scheduling (workflow management)
- The application of CMMS
- Monitoring & managing performance with Key Performance Indicators (KPI’s)
- Continuous improvement aspects
Training Objective
At the end of this training seminar, you will learn to:
- Understand how world-class organizations solve common planning problems
- Improve productivity through use of better, more timely information
- Implement a practical and effective predictive maintenance effort
- Improve consistency and reliability of asset information
- Optimize preventive and predictive maintenance strategies
Target Audience
This training seminar is suitable to a wide range of professionals but will greatly benefit:
- Maintenance Managers & Supervisors
- Personnel designated as planners, or identified to become planners
- Predictive Maintenance Technicians & Supervisors
- Key leaders from each Maintenance craft
- Maintenance & Reliability engineers
- Materials Management Managers/Supervisors
- CMMS key users
Training Methods
The training will be conducted along interactive workshop principles. There will be a variance of lectures and practical exercises. Experiences from different areas will be discussed. There will be many opportunities for discussion and sharing experiences.
Daily Agenda
DAY 1
The Need for Maintenance
- Maintenance & Asset Management as a business process
- Maintenance Philosophies
- Maintenance Definition
- The Evolution of Maintenance
- Maintenance Types
- Run to Failure
- Preventive Maintenance
- Predictive maintenance
- proactive maintenance
- RCM & TPM
- Nature of failure
- Optimization of Maintenance Decisions
- Failure Pattern Identification
- Statistical Analysis of Failures
DAY 2
Maintenance Planning and Scheduling:
- Overview
- Maintenance Planning
- The Role of A Planner
- Planning meaning
- Benefits of Effective Planning and Scheduling
- Planning Procedures
- Planning Principles
- Creating MIWI
- Maintenance Scheduling
- Elements of effective Scheduling
- Scheduling Techniques
DAY 3
Maintenance Management System
- Maintenance Management Framework
- Introduction to CMMS
- Importance of CMMS
- CMMS Benefits
- CMMs Core Modules
- Work Order Cycle
DAY 4
Predictive Maintenance
- Potential Failure Analysis (PFA)
- Integration of PFA with FMECA & RBM
- Understanding the P-F Interval
- Decide which Technologies to Apply
- Predictive maintenance technologies
- Introduction to PDM
- Vibration analysis
- Visual inspection
- Infrared Thermography
- Temperature sensitive labels
- Megger tests
- Ultrasonics
- Oil analysis
DAY 5
Control of the Maintenance Process
- Implementation stages of preventive & predictive maintenance strategies
- CMMS integration
- Reporting – use of (Key) Performance Indicators
- Case studies
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.
Quick Enquiry
Request Info
Related Courses
Your Growth, Our Mission
Contact Us
Contact us to meet all your inquiries and needs, as our professional team is pleased to provide immediate support and advice to ensure you achieve your goals and facilitate your experience with us in the best possible way.
UAE
Office
Mobile
E-mail
Working
Hours