Course Details
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Course Description
Misalignment is one of the main causes of vibration in rotating equipment. This leads to increased maintenance and reduced machine life. Appropriate alignment could save maintenance and operational costs for the organisation. Misalignment of shafts causes stresses on the rotating and stationary components.Even if couplings do not fall under such conditions, bearings and seals most definitely will. Shaft alignment includes positioning of the rotational centres of two or several shafts so that they are collinear when the machines are running under normal operating conditions. Ball and rolling bearings can operate under proper conditions when lubricated.The lubricant reduces friction between the internal service of both the bearing components. Lubrication, especially circulating oil, helps remove heat from the bearings.
The Rotating Equipment Alignment Training course covers several alignment methods common to motor shaft alignment like Straight Edge Alignment, Rim Face Alignment, Reverse Dial Indicator Alignment and Laser Alignment. The primary focus on graphics/animation in the CBT, helps provide a clear understanding the various alignment procedures. The Reverse Dial Indicator (Peripheral) Alignment Procedure, which is also the principle behind the Laser Alignment technique, has been dealt in explicit detail. The Alignment Training Program has a dedicated tool ‘SlideALine’ to carry out easy and effective alignment of Machine (Coupling Alignment / Shaft Alignment), using the Reverse Dial Indicator Alignment method. The emphasis on the geometry of misalignment using Intricate Animated Explanations gives a deep insight into understanding how the correct alignment procedure is to be executed
The Training Course Will Highlight ?
Training Objective
The primary objective of this training course is to empower professionals with:
- complete understanding and knowledge of precision shaft alignment, bearing lubrication and vibration analysis
- the confidence and skill to not only oversee shaft alignment but practically do it when necessary, thus making one dynamic in his or her role
- the understanding and experience of bearing lubrication to choose the appropriate lubricant and detect problems related to bearing lubrication
- the analytical skills and capabilities to conduct vibration analyses and determine the maintenance required and decide on replacement of the machine, thereby influencing maintenance and operational costs in a positive way with timely action
- the confidence and knowledge to train other professionals on shaft alignment, bearing lubrication and vibration analysis
- the capabilities to contribute to organisational development by reducing maintenance and operational costs through regular audits of machines to check machine health and increase machine longevity
- the experience and knowledge to ensure that all operations and activities within the plant are carried out in compliance with laws and regulations
- the dynamic skillset and capabilities to handle all major responsibilities related to machine health, that is, shaft alignment, bearing lubrication and vibration analysis, thus making one dynamic and enhancing one’s professional portfolio for greater opportunities across industries
Target Audience
- Professionals dealing with the operation and maintenance of rotating equipment
- New technicians who wish to improve knowledge and skills
- Those who are involved in condition monitoring and vibration analysis
- Maintenance technicians who are in charge of correcting the machinery problems
- Engineers and maintenance planners involved in machine’s condition monitoring
Training Methods
This training course will be conducted along workshop principles with formal lectures and interactive examples, which will result in the active participation of all delegates in discussions and teamwork of problem solving. Real life examples will be selected to be solved during several workshop in the form of team work which will enable understanding of the physical insight of the problems and will illustrate the efficient application of evaluation tools. There will be ample opportunities for active, open discussions and sharing professional experiences on various industrial applications. All training course materials will be provided.
Daily Agenda
Couplings: Types, Application & Operation
- Classification & Application of Couplings
- Characteristics of Rigid Couplings
- Characteristics of Flexible Couplings
- Selection of Parameters of Couplings for Pumps & Compressors and Turbines
- Advantages & Disadvantages of Different Types
Couplings: Installation, Maintenance & Troubleshooting
- Installation Best Practices & Safety Issues
- Coupling Inspection in Operation
- Vibration Monitoring and Analysis
- Preventive Maintenance & Condition Monitoring
- Failure Prevention & Troubleshooting
Shaft Alignment Basics
- Need for Shaft Alignment
- Effects of Shaft Misalignment
- Types of Misalignment: Offset and Angularity
- Measuring Techniques
- Rim and Face Alignment Method: TIR Determination
Alignment Measurement Methods
- Reverse Dial Methodology
- Correcting Misalignment: Foundation and Soft Foot
- Thermal Growth Determination
- Laser Optic Technique
- Misalignment Detected by Vibration Monitoring
Effect of Misalignment on Bearings & Seals
- Effect of Misalignment of Bearings
- Vibration Monitoring Results as Indication of Misalignment
- Effect of Misalignment on Seals of Pumps and Compressors
- Leakage Control & Prevention
- Summary and Conclusions
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.
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