This course is very relevant of technical engineers and professionals who handle and are responsible for their organizations’ pumps and systems; as well as the overall smooth operations and processes of their organizations’ plants and machineries.

These include, but not limiting to:

• Maintenance & Operation Engineers
• Pump Application Engineers
• Pump Sales Engineers
• Project & Construction Engineers
• Plant Engineers
• Process Engineers & Designers
• Engineering Consultants

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Day 1

• Introduction to pumps
• Classification of pumps
• Principles of centrifugal pump
• Types and applications of Centrifugal pumps
• Centrifugal pump design
• Basic components of pumps and their function
• Auxiliary systems – lube oil, seal flush, and monitoring instruments
• Importance of compliance with safety and operational guidelines

Day 2

• Controlling the Flowrate of the pumps
• Calculating Pump Performance against Speed and Impeller Diameter Changes
• Mechanical Seals and Packing of Shaft Seals
• Mechanical seal flush system procedures
• Advanced diagnostic tools and techniques
• Vibration analysis and condition monitoring
• Balancing drum / disc and effected to axial forces
• Multi stage pumps arrangement and connection serials / parallel methods

Day 3

• Net Positive Suction Head and Cavitation problem
• Fundamentals of predictive maintenance
• Implementation of predictive maintenance programs
• Data acquisition and analysis for predictive maintenance
• Preventive maintenance best practices and procedures
• Maintenance planning and scheduling
• Case study on conducting Major overhaul of dynamic pump
• Centrifugal Pump Characteristic Curves
• Centrifugal Pump protection and control system.
• Priming Centrifugal Pumps

Day 4

• Overview of relevant standards and regulations (API, ASME, ISO).
• Root cause analysis for pump failures
• Pump selection and system design for optimal performance
• Reliability engineering principles and practices
• Reliability-centered maintenance (RCM) for pumps
• Centrifugal pumps starting operation procedures
• Preventing cavitation
• Reliability and Availability Concept: MTBF & MTTR
• Reliability Improvement through Reduction of Downtime
• Case studies on reliability improvement and technology application

Day 5

• Installation and Commissioning
• maintenance (RCM) for pumps
• Fundamentals of predictive maintenance
• Implementation of predictive maintenance programs
• Data acquisition and analysis for predictive maintenance
• Preventive maintenance best practices and procedures
• Maintenance planning and scheduling
• Case study to calculate Net Positive Suction Head NPSH
• Availability and
• Centrifugal pump Troubleshooting

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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