Course Details

Your Growth, Our Mission

Safety Optimization Using Lean Techniques
Course Description
Lean safety is an approach that integrates principles from both lean management and occupational health and safety to create a workplace environment that is efficient, productive, and safe. The concept originates from the lean methodology, which is a production practice that considers the expenditure of resources in any aspect other than the direct labour for the product to be wasteful and, thus, a target for elimination. In the context of lean safety, the focus is on eliminating waste, optimizing processes, and improving overall efficiency while maintaining a strong commitment to safety and risk reduction. The key principles of lean safety include: · Continuous Improvement · Employee Involvement · Standardization · Waste Reduction · Kaizen (Continuous Improvement · Root Cause Analysis · 5S Principles By integrating lean principles into safety management, organizations aim to create a holistic approach that not only enhances safety but also contributes to overall operational excellence. Lean safety is particularly relevant in industries where safety is of paramount importance, such as manufacturing, construction, and healthcare.

This interactive training course on lean safety would be relevant and beneficial for a broad range of professionals across various industries.

The target audience can include:

· Operations Managers

· Safety Managers/Officers

· Lean Practitioners

· Quality Assurance Professionals

· Manufacturing Engineers

· Supervisors and Team Leaders

· Human Resources Professionals

· Health and Safety Inspectors

· Continuous Improvement Teams

· Small Business Owners

· Project Managers

· Environmental Health and Safety (EHS) Professionals

· Facility Maintenance Personnel

· Anyone Involved in Process Improvement

Module 1: Introduction to Lean Safety Concepts

· Overview of Lean Principles

· Understanding the Lean Safety Framework

· Importance of Safety in Lean Environments

· Case Studies: Successful Implementation of Lean Safety

· Identifying Safety Waste in Processes

· Group Activity: Mapping Safety Waste in a Sample Process

Module 2: Risk Assessment and Hazard Identification

· Principles of Risk Assessment in Lean Environments

· Hazard Identification Techniques

· Developing a Risk Matrix

· Practical Exercise: Conducting a Risk Assessment

· Root Cause Analysis in Safety Incidents

· Introduction to Failure Mode and Effects Analysis (FMEA)

Module 3: Lean Safety Culture and Leadership

· Building a Lean Safety Culture

· The Role of Leadership in Promoting Safety

· Strategies for Employee Engagement

· Communication Techniques for Safety

· Leadership Walkthroughs and Gemba Walks

· Interactive Discussion: Case Studies on Lean Safety Culture

Module 4: Continuous Improvement in Lean Safety

· PDCA (Plan-Do-Check-Act) Cycle in Safety Improvement

· Kaizen Events for Safety

· Implementing 5S Principles for Safety

· Developing Standard Work for Safety

· Continuous Improvement Metrics and KPIs

· Group Exercise: Creating a Safety Improvement Plan

Module 5: Lean Safety Implementation and Sustainability

· Steps for Implementing Lean Safety

· Integrating Safety into Lean Projects

· Monitoring and Measuring Safety Performance

· Sustainability of Lean Safety Practices

· Auditing and Inspecting Safety Processes

· Final Project: Developing a Lean Safety Action Plan

BTS attendance certificate will be issued to all attendees completing minimum of 75% of the total course duration.

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Course Rounds

5 Days
Code Date Venue Fees Action
HSE261-02
2026-06-14
Dubai
USD 5450
Register
HSE261-03
2026-08-17
Istanbul
USD 5950
Register
HSE261-04
2026-11-15
Dubai
USD 5450
Register

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