Engineers and operators in maintenance, design and operation fields.

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise

Videos and General Discussions

Introduction to piping systems:

• Types, Functions, and Components.
• Chemical Plant and Petroleum Refinery Piping.
• Function.
• Liquid Petroleum Transportation Piping.
• Gas Transmission and Distribution Pipelines.
• Submarine Pipelines.
• Codes and Standards for Piping Systems.
• Engineering Requirements.
• ASME/ANSI B31.3, Chemical Plant and Petroleum Refinery Piping.
• ASME/ANSI B31.4, Liquid Petroleum Transportation Piping.
• ASME/ANSI B31.8, Gas Transmission and Distribution Piping.

Material Selection:

• Factors That Affect Material Selection.
• Material Strength.
• Corrosion Resistance.
• Material Toughness.
• Fabricability.
• Suitability for Wet, Sour Service.
• Primary Pipe Manufacturing Processes.
• Seamless Pipe.
• Electric Resistance-Welded Pipe.
• Submerged Arc-Welded Pipe.
• Furnace-Welded Pipe.
• Spiral-Welded Pipe.
• Limitations on Metallic Pipe.
• Determining Applicable Standards for Pipe and Piping Components.
• Standards for Pipe and Piping Components.
• Standards for Pipe, Fittings, Flanges, Valves, Gaskets and Bolting.
• Selecting Materials.

Pipe wall thickness calculation:

• Overview: determining pipewall thickness.
• Calculating the minimum required thickness for the internal design pressure.
• Adjusting pipewall thickness for external pressure.
• Identifying the procedure for evaluating other loads that are applied to buried pipe.
• Selecting pipe schedule that takes into account the manufacturer’s tolerances minimum requirements for pipewall thickness.
• Calculating the maximum allowable operating pressure (maop).
• Guidelines for calculating maop.

Branch Connection Reinforcement:

• Identifying requirements for branch reinforcement.
• Calculating required and available reinforcement areas.
• Designing required reinforcement pads.
• Steps for calculating required and available reinforcement areas.

Piping Layout, Support, And Flexibility:

• Identifying operational, maintenance, and safety factors that influence pipe layout.
• The function of the different types of supports and restraints used in plant and transportation piping.
• Determining the maximum support spacing based on weight and deflection criteria and design loads.
• Determining the need for a piping thermal flexibility weight analysis.
• Determining the required design conditions for a thermal flexibility/weight analysis.
• Use of anchors for buried piping systems and design tools.
• Criteria for determining maximum support spacing.

Inspection And Testing Of Piping Systems:

• Introduction on inspection of piping systems.
• Specifying applicable methods of weld inspection and acceptance criteria.
• Determining test pressures required for a piping system.
• Guidelines for specifying methods of weld inspection.
• Guidelines for determining pressure tests and calculating test pressure.

Safety Instruction Sheets For Plant Piping And Cross-Country Pipelines:

• Determining the information required for plant piping.
• Determining the information required for cross-country pipelines.
• Procedures for determining the information to complete a safety instruction sheet for plant piping.
• Procedures for determining the information to complete a safety instruction sheet for cross-country pipelines.

Flanges And Fittings: Types And Classes:

• Identifying Types of Flanges and Fittings, standards, calculation and installation.

Valve Selection: Types And Classes:

• Describing valves in terms of their functions, types, and components.
• Selecting the type and size of a valve that is suitable for process applications.

Piping Maintenance And Repair:

• Identifying the typical types of piping system defects and their acceptance criteria.
• Identifying the various repair methods and techniques and their applications.
• Identifying the design, calculation, inspection, and testing requirements for a hot tap.
• Checklist for identifying repair methods and techniques checklist for pipe repair.

Checklist for identifying design, calculation, inspection, and testing requirements for a hot tap..

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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