Course Details
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Course Description
The first step in safety and reliability of refinery equipment is identifying, understanding, preventing the relevant fail¬ure mechanisms. Corrosion is the primary cause of fail¬ure of components in the process industries. The success or failure of the equipment to corrosive environment to a great extent depends on the right metallurgy. Thus proper understanding of the metallurgy and corrosion phenom¬enon helps engineers to mitigate corrosion and to monitor it on a periodic basis, based on which, corrective actions can be taken. Premature failure of critical components like pipelines, tanks, pressure vessels, boilers and related equipment, heat exchangers and welded joints often re¬sults in operating down time, loss of production, environ¬mental pollution and in some cases, loss of human life. Millions of dollars are spent every year by these industries to combat corrosion. The course crosses the boundaries from the fundamental information to top notch in the re¬cent technological achievement in this field.
The Training Course Will Highlight ?
Training Objective
Target Audience
Corrosion Control Engineers & Personnel, Process Engineers, Metallurgists, Inspection Personnel, Mechanical Engineers, Material Selection Personnel, Plant Contractors, Operations Engineers, Team Leaders & Supervisors, Maintenance Engineers, Maintenance Supervisors, Senior Plant Supervisors, Mechanical Engineers, Corrosion Control & Monitoring Systems Personnel, Equipment Engineers, Maintenance Engineers and Planners, Team Leaders, Managers & Coordinators, Construction Coordinators,Technologists, Safety Officers, Maintenance Team Leaders & Engineers, Design Engineers, Service Company Representatives, Oil and Gas Production Facilities Personnel, Chemists, Chemical Engineers, Inspectors and Inspection Engineers & Supervisors, Technicians and Supervisors, Environmental Specialists, New Petroleum Engineers, Asset Management Personnel, Construction Engineers, Refinery Chemists, Chemical Engineers, Personnel who are / will be responsible for detecting, inspecting, monitoring, controlling corrosion in oil and gas piping, pipelines used in production operations and Personnel responsible for metallurgy, corrosion or the prevention of failures in plant and equipment
Training Methods
This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;
- Lectures
- Workshop & Work Presentation
- Case Studies and Practical Exercise
- Videos and General Discussions
Daily Agenda
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- Introduction
- Review of basic metallurgy
- Review of iron carbon equilibrium diagram
- Effects of alloying elements
- Alloy steel and stainless steels
- ASTM specifications for carbon steels
- Alloy steels and stainless steels
- Mechanical properties of metals
- Materials for high temperature service
- Materials for low temperature service
- Materials of sour service (NACE standard)
- Selection of material of construction
- Selection of substitute materials
- Forms of corrosion and prevention of failure in oil and gas industries
- Common corrosion phenomenon
- Erosion/ corrosion
- Atmospheric corrosion
- Corrosion under insulation (CUI)
- Cooling water corrosion
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- Boiler water condensate corrosion
- Sulfidation
- Chloride stress corrosion cracking (ClSCC)
- Caustic stress corrosion cracking (caustic embrittlement)
- Wet H2S damage (Blistering/HIC/SOHIC/SCC)
- Case studies pertaining to the corrosion failures
- Prevention of equipment failure by choosing correct materials
- Prevention of equipment failure by choosing correct operating conditions
- Corrosion monitoring techniques
- Corrosion coupon testing
- Electrochemical resistance probe
- Ultrasonic thickness measurements
- Measurements of corrosion potential
- Alternating current impedance measurements
- Hydrogen probes
- Corrosometer probes
- Application of the corrosion monitoring methods
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration
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