Course Details

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Metallurgy for Non-Metallurgists
Course Description
This training course is designed to give a semi-detailed discussion of the subject of Engineering Metallurgy with emphasis on the physical metallurgy aspect. In order for the course material to suit participants with or without a metallurgical background, the course will be delivered such that most of technical terms and concepts will be clarified by both scientific definition and examples. The course is divided into six main areas: Basic physical and chemical aspect, Alloying metallurgy and phase diagrams, introduction to carbon steels and cast irons, Strength of Materials, Mechanical Properties and Mechanical Testing and metallographic techniques. The course is designed such that no previous background in metallurgy is necessary. The course can, also, be tailored for specific needs if required by certain participants.

Upon successful completion of this course, participants will be able to:

    • Appreciate the meanings of different technical terms and concepts used in engineering metallurgy
    • Understand the difference between metals and alloys and the need for alloying
    • Be able to choose the appropriate material for a certain application
    • Carry out mechanical testing
    • Choose the right metallographic examination for a specific microstructural examination.
    • Relate type of material and microstructure to chemical composition and thermal and mechanical (thermo-mechanical) history of the material.
    • Relate different mechanical properties to material’s microstructure and thermo-mechanical history.

Upon successful completion of this course, participants will be able to:

    • Appreciate the meanings of different technical terms and concepts used in engineering metallurgy
    • Understand the difference between metals and alloys and the need for alloying
    • Be able to choose the appropriate material for a certain application
    • Carry out mechanical testing
    • Choose the right metallographic examination for a specific microstructural examination.
    • Relate type of material and microstructure to chemical composition and thermal and mechanical (thermo-mechanical) history of the material.
    • Relate different mechanical properties to material’s microstructure and thermo-mechanical history.

Design engineers, process engineers, manufacturing engineers, product development engineers and managers, mechanical engineers with or without experience in metallurgy, Inspection people, quality control engineers and technicians and people involved in welding, fabrication and heat treatment.

Training will be delivered mainly through lectures with emphasis on practical examples and case studies. Practical sessions would be provided when and wherever possible.

Structure of metals and alloys

    • Nature of metallic bonding
    • Crystal structure of metals
    • Structure of alloys
    • Imperfections in crystals
    • Experimental study of structure

Formation of alloys

Major requirements for alloying

Main types of phases present in metallic alloys and their formation

Strengthening mechanisms in alloys

Thermal equilibrium diagrams (Phase diagrams)

    • The phase rule
    • Binary Equilibrium diagrams
    • Microstructural changes during cooling
    • Ternary equilibrium diagrams

Introduction to ferrous metallurgy (steel and iron)

    • Introduction to Fe-C phase diagram
    • Introduction to Carbon steels
    • Introduction to cast irons
    • Basic heat treatment and hardening of steels

Strength of Materials

    • Definitions and technical terms used in strength of materials
    • Strengthening mechanisms in metals and alloys
    • Tensile strength
    • Impact strength and shock resistance
    • Fatigue Strength
    • Fracture strength
    • Wear resistance
    • Hardness
    • Strength-Deformation relationships
    • Ductile and brittle materials

Mechanical properties and mechanical testing

    • The tensile test
    • Stress – Strain curves
    • Fatigue life and fatigue testing
    • Hardness testing
    • Creep resistance and creep testing
    • Wear testing
    • Impact testing
    • Plastic deformation mechanisms
    • Fracture of materials

Practical metallography

Metallurgical principles of the joining of metals

introduction to metallurgical failure analysis

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration

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Course Rounds

5 Days
Code Date Venue Fees Action
FAC132-01
2026-04-19
Amman
USD 5450
Register
FAC132-02
2026-07-26
Dubai
USD 5450
Register
FAC132-03
2026-10-04
Dubai
USD 5450
Register
FAC132-04
2026-12-27
Cairo
USD 5450
Register

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