Course Details

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Fundamentals of Process Engineering
Course Description
Process engineering is at the heart of much of the chemical, oil, gas, and petrochemical industries. It requires familiarity not only with chemical engineering principles, but also with many of the other engineering disciplines including electrical and instrumentation, but especially mechanical. The process engineer is interested in the transportation and transformation of solids, liquids and gases. Of specific importance are separation processes including distillation, heat transfer, hydraulics and fluid flow, reaction engineering, but also process control and economics. The mechanical engineer is interested in safe containment and movement of solids, liquids and gases, often at high temperature and pressure. Of specific importance are failure modes such as fracture, fatigue and creep, corrosion and corrosion minimization, material properties, design standards, static and rotating equipment design, inspection and repair as well as an understanding of maintenance strategies and condition monitoring. Sound mechanical engineering principles, together with other engineering techniques including inspection, monitoring and condition evaluation, enable the mechanical engineer to design and maintain the equipment required by the process engineers.

All Technical and nontechnical personnel in the chemical, petrochemical, oil and process and mechanical industries, petroleum engineers, production engineers, maintenance and project engineers, trainee mechanical engineers, trainee process engineers, RandD chemists, plant chemists, plant operators and economists.

Introduction and Fundamentals of Process Engineering

Process engineering basics

- Mass and energy balances

- Batch and continuous processes

- Reactor types

- Process equipment and flow diagrams

Flammability

- Electrical area classification

Risk Management and Hazard Studies

Hydraulics and Fluid flow

- Pressure and head

- Bernoullis theorem and its field applications

- Flow of liquids

- Reynolds number and pressure drop in pipes

- Twophase and multiphase flow

Enthalpy and thermodynamics

Principle of process relief devices and process design of relief systems

- Principles of pressure vessel and piping design

Mechanical Equipment  Types and application guidelines

- Pumps

- Compressors

- Mixers

Heat Transfer and Reaction Engineering

Heat Transfer

- Thermal conductivity

- Conduction and convection

- Insulation

-  Heat transfer coefficients and calculation

- Heat exchangers, type and sizing

- Steam reboilers

- Condensers and subcooling

- Introduction to energy recovery

Catalysis and Reaction Engineering

- Chemical reactions

- Reaction kinetics

- Introduction catalysis

- Green Chemistry and Engineering

Reactor Design and Operation

Distillation Processes and Equipment

Distillation basics

- Gas/Liquid separation

Distillation equipment  Columns and vessels

- Columns and vessels  Sizing and selection guidelines

- Column and vessel internals  Types and selection guidelines

- Troubleshooting of process equipment

Separation Processes and Equipment

Overview of Other Separation Processes

- Absorption and adsorption

- Amine sweetening

- Solid Liquid separation

- Effluent treatment [in refinery and petrochemical] industries

Process Control and Economics

Process Control Basics

- Classification of control systems

- Measured variables

- Simple feedback control

Process Economics

- Preliminary economic analysis

- Fixed and variable costs, break even analysis

- Calculating raw materials usage

- Estimating the cost of process equipment and plants

BTS attendance certificate will be issued to all attendees completing minimum of 75% of the total course duration.

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Course Rounds

5 Days
Code Date Venue Fees Action
PE139-01
2026-05-31
Cairo
USD 5450
Register
PE139-02
2026-08-10
Istanbul
USD 5950
Register
PE139-03
2026-10-11
Jeddah
USD 5450
Register
PE139-04
2026-12-13
Dubai
USD 5450
Register

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