Course Details
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Course Description
Reliability Centered Maintenance is a methodology used to determine the right maintenance tasks to ensure that any physical asset on system containing its uses want it to do, in its present operating context. This course goes through the theory and principles of RCM.
Reliability Centered Maintenance (RCM) is a process to establish the safe minimum levels of maintenance while ensuring an equipment continues to perform its design function within the current operating context. It achieves this by providing a means for determining optimal maintenance and operational strategies based on the probability and consequence of the analyzed failure modes.
The course covers advanced maintenance techniques, reliability improvement strategies, and cutting-edge technologies to ensure high efficiency and operational stability of these critical mechanical systems.
The Training Course Will Highlight ?
Training Objective
Target Audience
This course is intended for experienced professionals who are involved in Advanced Reliability Centered Maintenance and including:
• Maintenance Engineers
• Mechanical Engineers
• Maintenance Technicians
• Reliability Engineers
• Operations Managers
• Plant Supervisors
Training Methods
This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;
- Lectures
- Workshop & Work Presentation
- Case Studies and Practical Exercise
- Videos and General Discussions
Daily Agenda
Day 1
Course Overview
- Introduction to Reliability Centered Maintenance structure and objectives.
- Importance of preventing equipment failures in industrial operations
- Definitions of Reliability Centered Maintenance
- Principles of RCM
Optimizing Maintenance & Replacement Decisions
- Optimize maintenance efforts
- Focus on the most important functions of the system
- Evaluating Risks with RCM Program
- Strive for the required reliability and maintainability
- Reliability through the operator:
- Looking at Failure and Repair history in CMMS
- Investigates of failure equipment and recommendations
Day 2
Industry Standards and Compliance
- Overview of relevant standards and regulations (API, ASME, ISO).
- Importance of compliance with safety and operational guidelines.
Maintenance Strategies for Failure Prevention
Preventive Maintenance (PM)
- Developing and implementing preventive maintenance programs.
- Key components and scheduling for successful PM.
- Preventive Maintenance & Spare Part Handling
- Improve for Schedule meetings
Predictive Maintenance (PdM)
- Overview of predictive maintenance technologies.
- Using condition-monitoring tools for early detection of issues.
- Preventive Maintenance & Spare Parts Replacements
Reliability-Centered Maintenance (RCM)
- Principles of RCM and its application in industrial settings.
- Developing RCM plans to enhance equipment reliability.
- Reliability and Availability Concept: MTBF & MTTR
- Reliability Improvement through Reduction of Downtime
Day 3
Root Cause Analysis (RCA)
- Introduction to RCA methodologies and tools.
- Conducting RCA to determine underlying causes of failures.
- “RCM Analysis”
- Case study on RCM / RCA
Failure Modes and Effects Analysis (FMEA)
- Using FMEA to predict and mitigate potential failures.
- Implementing FMEA in continuous improvement processes.
Equipment Inspection & Fitness for Service
- Condition Monitoring & Inspection
- Risk Based Inspection (RBI)
- Risk Matrix: Management and Mitigation Measures
- Reliability Improvement through Inspection
- Inspection Scope & Frequency
- Decreased Operating Cost.
Day 4
Inspection and Monitoring Practices
- Effective inspection techniques for critical equipment.
- Integrating monitoring systems into daily operations.
- Improve senior management Schedule audits
Total Productive Maintenance & Safety
- Total Productive Maintenance
- Safety in Maintenance Work
- KPI and OEE: Leading and Lagging Indicators
Maintenance Management Systems
- Methodology for Auditing a CMMS
- Achieve Reliability Centered Maintenance Goals
Day 5
Case Studies in Component Preventive Replacement
- Including bearings, pumps, compressor valves, and lubrication system
Safety Considerations in RCM
- Ensuring safety during maintenance and repair operations.
- Incorporating safety into failure prevention strategies.
Developing a Comprehensive RCM
- Integrating lessons learned into long-term strategies.
- Building a High-Performance Maintenance Team and motivation of individuals
Maintenance Planning and Scheduling
- Developing effective maintenance plans
- Techniques for preventive maintenance planning
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.
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