Course Details
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Course Description
This advanced training program is designed to provide experienced maintenance professionals in the oil and gas industry with in-depth knowledge and specialized skills to effectively maintain and optimize the performance of pumping Technology. The course covers advanced maintenance techniques of pumping Technology reliability improvement strategies, and cutting-edge technologies to ensure high efficiency and operational stability of these critical mechanical systems.
The Training Course Will Highlight ?
Training Objective
Target Audience
This course is intended for experienced professionals who are involved in the maintenance and management of pumps and compressors, including:
- Maintenance Engineers
- Mechanical Engineers
- Maintenance Technicians
- Reliability Engineers
- Operations Managers
- Plant Supervisors
Training Methods
This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;
- Lectures
- Workshop & Work Presentation
- Case Studies and Practical Exercise
- Videos and General Discussions
Daily Agenda
Day 1: Advanced Pump Systems
- Introduction to pumping system
- Classification of pumps
- Overview of advanced pump types and their applications
- Major components of all types of the pumps and their function
- Pump selection and system design for optimal performance
- Energy efficiency and performance optimization
- Principle operation of Positive displacement pump
- Positive displacement pump types and their applications
- The differences between plunger pumps and piston pumps
- Basic Components of Reciprocating pumps
- Reciprocating Pumps lubrication system
- Process Calculations for Reciprocating Pumps
- Positive displacement pump Troubleshooting
- Auxiliary systems – lube oil, seal flush, and monitoring instruments
Day 2 : Understanding head and Flow rate
- Efficiency improvements and performance Curve
- Pump performance (dynamic and positive displacement pumps)
- Calculation: actual head, friction loss, static pressure, velocity
- Net positive suction head available NPSHa and required NPSHr
- Vapor and gas cavitation problem in pumps and piping system
- Friction in valves, piping & fittings and effected to pump system
- Prepare Materials list for Major overhauling of pump
- Special application pumps metering pumps, diaphragm pumps
- Failure mechanisms identification and monitoring
Day 3 : Centrifugal Pumps
- Principle operation of Centrifugal pump
- Pump misalignment and corrected
- Pump wear rings leakage and effected to pump efficiency
- Basic Components of Centrifugal pumps
- Balancing drum / disc and effected to axial forces
- Multi stage pumps arrangement and connection serials / parallel methods.
- Centrifugal pumps starting operation procedures
- Preventing cavitation
- Centrifugal Pump Characteristic Curves
- Centrifugal Pump protection and control system.
- Priming Centrifugal Pumps
- Centrifugal pump Troubleshooting
- Mechanical seal flush system procedures
- Conventional packing glands, mechanical seals & flush plans
- Performance analysis (flow rate versus head, motor loading and deduced efficiency).
- Failure mechanisms – identification and monitoring
- Maintenance and repair of mechanical seals
Day 4: Predictive and Preventive Maintenance
- Fundamentals of predictive maintenance
- Implementation of predictive maintenance programs
- Data acquisition and analysis for predictive maintenance
- Preventive maintenance best practices and procedures
- Maintenance planning and scheduling
- Lubrication system and bearings (Plain bearings, Anti-friction bearings)
- Couplings & alignment and Foundations & bedplates
- Pump maintenance, inspection, overhaul, diagnoses of pump troubles
- Water hammer situation
- Vibration analysis and predictive maintenance
- Diagnostics of pumping systems
- Pump drivers (types of drivers and calculations of fuel consumption rates)
- Suction and discharge Valves used in process isolation
- Types of valves and selection
- Valves Troubleshooting & Maintenance
Day 5: Reliability and availability of pumping System
- Reliability engineering principles and practices
- Reliability-centered maintenance (RCM) for pumps
- Asset management and lifecycle analysis
- Integration and digital twins in maintenance
- Case studies on reliability improvement and technology applications
- Advanced diagnostic tools and techniques
- Vibration analysis and condition monitoring
- Thermographic and ultrasound inspection methods
- Root cause analysis for pump and compressor failures
- Practical troubleshooting exercises and case studies
Accreditation
BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.
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