By the end of the training, participants will be able to:

• Understand flare system configurations and their operational principles.

• Apply relevant codes and standards for relief and flare systems.

• Identify and analyze possible relief scenarios.

• Understand the function and operation of waste incineration systems.

• Recognize commonly used pressure relieving devices.

• Describe flare gas recovery system operation and advantages.

• Understand available flare ignition systems and their maintenance needs.

• Apply best practices for safe and efficient flare system operations.

Control Room Operators, Field Operators, and Supervisors involved in the operation and

monitoring of flare and waste incineration systems.

• Interactive presentations

• Case studies and group discussions

• Equipment and system schematics review

• Videos and animations for visual understanding

• Practical problem-solving exercises

Day 1 – Introduction to Flare Systems

• Course introduction and objectives

• Purpose and function of flare systems in process facilities

• Components of a flare system (flare stack, knockout drum, seal drum, etc.)

• Types of flares: elevated, ground, enclosed, marine, etc.

• Flare operation basics and flame stability

• Environmental and safety considerations

Day 2 – Flare System Configuration and Codes & Standards

• Detailed configuration of flare systems (collection, piping, headers, seals)

• Instrumentation and control systems used in flare operation

• Overview of international codes and standards:

o API 521, API 537, API 520, ASME, ISO standards

• Design considerations for pressure relief and disposal systems

• Case studies on code compliance and design best practices

Day 3 – Relief Scenarios and Mitigation Techniques

• Types of relief scenarios and sources of overpressure

• Identification and classification of relief loads

• Calculation of relief rates (overview for operators)

• Relief load mitigation techniques:

o High Integrity Pressure Protection Systems (HIPPS)

o Dynamic simulation and staged relief concepts

• Operational strategies for minimizing flare load

Day 4 – Pressure Relieving Devices and Flare Gas Recovery

• Overview of pressure relieving devices (PRVs, rupture disks, etc.)

• Selection and maintenance of pressure relief devices

• Introduction to flare gas recovery (FGR) systems

o Components and operation of FGR systems

o Benefits of flare gas recovery: energy saving, emission control

o Operational challenges and troubleshooting

Day 5 – Flare Ignition & Waste Incineration Systems

• Flare ignition systems: pilot types, auto-ignition, and manual systems

• Maintenance and reliability of ignition systems

• Waste incineration systems overview

o Types of incinerators (liquid, solid, gas)

o Combustion control and monitoring

o Environmental controls and emissions handling

• Integrated flare and incineration operation

• Review, case studies, and final Q&A session

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration

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