By the end of this course, participants will be able to:

1. Understand the overall operations of a fertilizer plant and key process flows.
2. Explain the principles and operational aspects of the following systems:
• Desorption and Hydrolization
• Desulphurization
• Evaporation and Granulation
• Low-temperature CO shift conversion and Methanation
• Primary and Secondary Reformer
• Steam and condensate systems
• Urea recirculation and synthesis
• Waste Heat Recovery, Boiler Feed Water (BFW), and steam systems
3. Identify operational parameters, safety considerations, and common challenges in each system.
4. Apply practical knowledge to troubleshoot basic operational issues.
5. Interpret case studies to understand real-world plant operations and best practices.

• Operations Engineers in Fertilizer Plants
• Technicians and personnel involved in general plant operations

Daily Agenda:

Day 1: Introduction and Ammonia Plant Basics

• Introduction to fertilizer plant operations
• Overview of ammonia production and plant layout
• Basics of Desorption and Hydrolization system
• Basics of Desulphurization
• Case discussion on operational flow and integration

Day 2: Evaporation and Granulation Systems

• Basics of Evaporation system
• Basics of Granulation system
• Operational parameters, monitoring, and safety considerations
• Common operational challenges and troubleshooting

Day 3: Gas Processing and Reforming

• Basics of low-temperature CO shift conversion
• Basics of Methanation Process
• Primary and Secondary Reformer systems
• Process flow, operating principles, and safety aspects

Day 4: Urea Production Systems

• Basics of steam and condensate systems
• Basics of Urea recirculation system
• Basics of Urea Synthesis process
• Integration between ammonia and urea systems
• Operational tips and common issues

Day 5: Energy Systems and Case Studies

• Basics of Waste Heat Recovery, BFW, and Steam System
• Energy optimization and efficiency considerations
• Case studies covering overall plant operation and troubleshooting
• Group discussions and practical problem-solving exercises
• Course summary, review of key learning points, and Q&A

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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