Through completion of this course, learners will gain a better understanding

of:

• How the basic hydraulic theories are applied in practice

• The importance of good hydraulic filtration techniques

• The operation of pressure, flow, and directional control valves and the

applications in hydraulic circuits

• Hydraulic pumps and motors and the control thereof

• Hydraulic cylinder construction and good sealing practices
• Basics of Fluid Power connectors and hose assemblies, good practice techniques, and the different threads found in hydraulics

• The basics of hydraulic circuit applications

• The different types of hydraulic control systems and their effect on energy usage

• Maintenance and troubleshooting techniques

• Understand the characteristics, generation, and preparation of air.

• Identify various schematic symbols used in pneumatics.

• Design a basic pneumatic schematic drawing from a given requirement.

• Identify various components and their operation used in pneumatics.

• Use pneumatic components effectively in circuits.

• Describe the maintenance requirements of each component.

• Safe work practices for hydraulics and pneumatics

This Hydraulic System Course would be suitable for:

o Mechanics Fresh Graduates

o Operators Service

o Technicians Programmers

o Planners/Application Engineers,

o Managers

o Technical Trainers

o Those who are seeking a career change related to Hydraulic Systems

o Engineers who deal with equipment that is hydraulically operated

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Module 1: Introduction to Hydraulic Systems

o Fluid Power and Its Scope Hydraulic

o Fluids Characteristics

o Hydraulic and Pneumatic System o Applications of Hydraulic Systems

Module 2: Hydraulic System Components

o Hydraulic System Basic Components

o Measures for the Selection of Hydraulic System

o Components Open and Closed Loop Hydraulic System

o Hydraulic System Symbols Part

Day 2

Module 3: Principles of Hydraulics and Hydraulic Fluids

o Pascal’s Law Main Components of a Hydraulic System

o Filters, Reservoirs, and Accumulators

o Closed and Open Loop

o Properties of Hydraulic Fluid

o Types of Hydraulic Fluids

o Fluid Selection

o Problems Related to Hydraulic Fluids

Module 4: Hydraulic Pumps & Actuators

o Classification and Performance of Hydraulic Pumps

o Variable and Fixed Displacements Hydraulic Pumps

o Gear Pumps

o Vane Pumps

o Piston Pumps

o Pressure Compensator and Load Sense Control

o Hydraulic Cylinders

o Hydraulic Motors

Day 3

Module 5: Control Valves

o Classification of Control Valves

o Direct-Acting and Pilot-Operated Valves o Pressure Control Valves

o Directional Control Valves

o Flow Control Valves

o Meter In and Meter out

Module 6: Operation and Hydraulic Circuits

o Operator Responsibilities

o Symbol of Hydraulic Components

o Operation of Regenerative Circuits

o Counterbalance Circuits

o Decompression Circuits

o Hydraulic Circuits of Various

o Case Studies

Day 4

Module 7: Cylinders

o Acting Cylinders

o Two-piston Cylinders

o Positional Cylinders

o Cylinder Construction

o Rings, Seals, and Packing

o Cylinder Mounting and Selection

o Flow Capacity Cushioning

Module 8: Hydraulic Motors

o Performance Specifications

o Starting, Running, and Stalling

o Torque Volumetric Efficiency

o Hydraulic Motor Construction

o Gear, Vane, and Piston Motors

Module 9: Maintenance and Troubleshooting of Hydraulic Systemso Flow Chart of Hydraulic Circuits

o Troubleshooting Different Parts of Hydraulic

o Systems Assembling and Disassembling

o Hydraulic Units Inspection and Testing of Hydraulic

o Systems Maintenance of Hydraulic Systems

o Hydraulic System Contamination

o Hydraulic System Troubleshooting

Day 5

Module 10: Pneumatic System fundamentals

o Pneumatic System (Comparison Between Hydraulic and Pneumatic

Systems)

o Fundamentals of Pneumatic Circuit (Circuit Diagram)

o Logic Control Circuit

o Installation of Pneumatic System Experimentally

o Pneumatic Circuits experimental

o Control of single-acting cylinder

o Control of double-acting cylinder

o Flow control

Module 11: Design, analyze, and troubleshoot industrial pneumatic

systems.

o Distinguish the various types of compressors used in pneumatic systems

in terms of their function and applications.

o Explain the various types of flow controls and valves used in pneumatic

systems.

o Differentiate the various types of linear and rotary actuators used in

pneumatic systems in terms of their function and applications.

o Design and troubleshoot pneumatic systems.