Heat Exchanger Overhaul & Testing Techniques
Course Description
The Training Course Will Highlight ?
Training Objective

By the end of this course, participants will be able to:

  • Gain an understanding of the nomenclature and terminology used for shell

and tube heat exchangers

  • Determine how the tube side and shell side of tubular heat exchangers

are constructed

  • Determine how heat exchangers are structured and assembled,

manufactured, prepared for installation, and joined to tube sheets

  • Learn how to write and interpret specifications
  • Learn about some of the exchanger codes and standards, inspections,

testing procedures, repair and overhaul, and determination of failure

causes.

Target Audience

Mechanical Engineers

Maintenance Engineers

Thermal System Engineers

Industrial Equipment Technicians

Plant Operators

Training Methods

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas, and will include:

  • Lectures
  • Workshop & Work Presentation
  • Case Studies and Practical Exercise
  • Videos and General Discussions

Daily Agenda

Types and Applications of Heat Exchangers

  • Overview and Basic Fundamentals
  • Heat Transfer Fundamentals and Heat Transfer Coefficients
  • Heat Exchanger Types and Application
  • Geometry of

Shell and Tube Heat Exchangers (STHE)• Double Pipes TEMA Nomenclature, Front End Head Types, Shell Types

  • Rear End Types, Double Pipe Units, Selection Guidelines
  • Thermal and Hydraulic Design of Heat Exchangers
  • Sizing and specifying the Heat Exchanger
  • Flow vs. Temperature Difference in STHE
  • Temperature Difference in STHE
  • Condensers and Reboilers

Mechanical Design of Heat Exchangers

  • Basic Design of Heat Exchangers
  • Special Design Considerations
  • Piping Loads on Exchanger Nozzles
  • Materials of Construction on Heat Exchangers
  • Fabrication of Heat Exchangers

Operations and Overhaul Procedures

  • Fouling in Heat Exchangers
  • Corrosion and Erosion in Heat Exchangers
  • Overhauling Heat Exchangers
  • Heat Exchanger Inspection Methods
  • Operation and Troubleshooting
  • Performance Monitoring and Testing
  • Cost-effective Maintenance and Repair of Heat Exchangers

Performance Enhancement and Optimization of Heat Exchangers

  • Heat Transfer Augmentation Techniques
  • Different Testing Techniques
  • Finned Tubes
  • Heat Integration Basics
  • Pinch Technology
  • Heat Exchanger Train Optimization
  • Tube Bundle Replacement–Alternative Enhanced Tube Bundle Designs
Accreditation
Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME184-01 25-05-2025 Dubai USD 5450
ME184-02 27-07-2025 Dubai USD 5450
ME184-03 28-09-2025 Cairo USD 5450
ME184-04 16-11-2025 Manama USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 25-05-2025
  • End date 29-05-2025

Venue
  • Country UAE
  • Venue Dubai

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

BTS keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since BTS was established, it considered a training partner for world class oil & gas institution

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Abu Dhabi, UAE

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00971-2-6446633

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info@btsconsultant.com

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