THIS TRAINING IS DESIGNED TO IMPROVE

• Best operation and maintenance processes for the equipment
• Maximum lifetime of the crusher and its main components
• The uptime of equipment

• Better understanding of how the crusher operates
• Awareness of biggest impacting factors on the crushing process
• Understanding how to replace main components
• Recognizing the value of recommended daily, weekly and monthly checks

This course is designed for plant staff responsible for the operation and maintenance of crushing equipment. 

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions   

HEALTH AND SAFETY - Review of warning signs and safety regulations in the equipment manual

• PROCESS - Basics that should be considered in the crushing process
• Material properties like hardness and wear
• Reduction rate of material and reduction limitations

REVIEW OF THE INTERACTIVE TRAINING MATERIAL (USB STICK) - Walkthrough and basic navigation of interactive training material

THEORETICAL REVIEW OF THE CRUSHER COMPONENTS

• Top shell components
• Main shaft components
• Bottom shell components
• Eccentric components
• Pinion shaft components
• Hydroset system function and components
• Main lubrication oil system function and components
• Pinion shaft lubrication system function and components
• Dump valve function and components

TANK INSTRUMENTATION MONITORING SYSTEM (TIMS)

• Description of TIMS and its functions
• OPERATION AND MAINTENANCE OF CRUSHER
• Review of daily service and maintenance points for the crusher and potential operational consequences if these are not followed
• Review of weekly service and maintenance points for the crusher and potential operational consequences if these are not followed
• Review of monthly service and maintenance points for the crusher and potential operational consequences if these are not followed

CRUSHING CHAMBERS AND FEEDING THE CRUSHER

• Minimizing compaction in the crusher
• Minimizing segregation when feeding the crusher
• Different types of crushing chambers and their different benefits
• Wear patterns in the crushing chamber
• The importance of the feed for a good crushing operation

CRUSHER CONTROL SYSTEM ASRi

• Why ASRi, description of ASRi system functions
• Review of ASRi screens
• Setup of ASRi programs for the crusher
• Simple trouble shooting using ASRi
• Practical exercises with ASRi simulator

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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