BTS

Pumping systems account for a significant portion of a facility's energy use in many industries. In the majority of pumping systems, energy added to the working fluid by the pump is much greater than required by the process. The excess energy generates heat, noise and vibration that increases system maintenance costs. It also results in over-sizing piping system components such as pumps, process components, and control valves that increase capital costs. Understanding how to assess pumps systems and identify and quantify pump system energy consumption is essential in reducing excess energy consumption while improving reliability. To help pump users run their systems more efficiently, a pump system assessment identifies problematic areas where the greatest opportunities for improvement exist. The Pumping System Optimization course will provides attendees with the information needed to conduct basic assessments of their pumping systems. Case studies will be discussed throughout the course. Hands-on group exercises are an integral part of this course including: How to estimate the annual energy cost of a pumping system, how to match a system curve/pump curve and determine if the right pump is being used and how to improve a pumping system and the life cycle costs of each improvement.

The Training Course Will Highlight ?

By performing Pumping System Optimization, the candidates will acquire:

Increased productivity
Reduced production costs
Reduced Maintenance costs
Improved product quality
Improved capacity utilization
Improved reliability
Improved worker safety
Increased equipment uptime
Understanding of pump system interaction
Improved pump selection and application
Improved mechanical seal life

Training Objective

By the end of this course delegates will be able to:

Improve pump systems efficiency and reduce energy and operating costs
The benefits of improving the performance of pumping systems
System optimization and basic pump system interaction
How to screen pumping systems to find good systems improvement candidates
How to identify and implement basic performance improvement opportunities
Basic life-cycle cost analysis
How to plan and propose an Action Plan to management and execute energy conservation initiatives

Target Audience

Electrical Consulting Engineers, Electrical Contractors, Electrical Maintenance Supervisors, Electrical Maintenance Technicians, Engineering and Design Personnel, Instrument and Control Engineers, Instrument Technicians, Maintenance Personnel, Mechanical Engineers, Operations Personnel, Plant Engineers, Process Control Engineers, Service Technicians.

Training Methods

Daily Agenda

Introduction and overview
Basic principles of rotating electric machines
Efficiency, torque, inertia, horsepower/power factor
Torque-speed curves
Principles of operation and performance
Energy Losses & Efficiency of Three Phase AC Induction Motors
Pumping System Optimization
Why efficient pumping systems are important
Effect of energy consumption on total price
Systems optimization and Improvement
Basic pump system interaction
Screening pumping systems
Analysis tools for pumping systems
Improving the performance of pumping systems
Choosing the Best Efficiency Point
Life cycle cost analysis
Saving pump energy, how?
Developing an Action Plan
Resources and follow-up strategy
Next Steps and Available Resources
ASME Pump Systems Energy Assessment Standard
ISO 50001 for Energy Management Systems
Summary and Evaluation

Accreditation

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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Course Rounds : (5 -Days)

Code	Date	Venue	Fees
MI214-01	25-05-2025	Dubai	USD 5450
MI214-02	27-07-2025	Cairo	USD 5450
MI214-03	06-10-2025	Kuala-Lumpur	USD 5950
MI214-04	14-12-2025	Dubai	USD 5450

Pump System Optimization Overview

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Course Rounds : (5 -Days)

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