Upon completing this Process Safety Management (PSM) Certification Training Course successfully, participants will be able to:

• Understand how a PSM system can help your organization manage its process safety risks
• Discover how an effective PSM program can identify, evaluate, prevent, or mitigate chemical hazards caused by process inadequacies
• Learn how to identify process safety and major accident hazards in your organizations and plants, and how to assess the risks involved and define critical controls to prevent hazards
• Become aware of the conceptions of static and dynamic barrier management
• Learn how barrier management can be used to analyze process safety and perform root cause incident investigations
• Obtain hands-on experience with PSM tools by drawing bowtie diagrams, etc.
• Learn the attributes of different types of barriers: hardware (plant), human (people), and organizational (process).

This course is designed to provide valuable knowledge to the following professionals:

· PSM workforce

· Senior engineers (e.g., reliability, inspection, operations, etc.).

· Safety Engineers

· Process Engineers

· Maintenance Engineers

This collaborative Process Safety Management (PSM) Certification Training Course will comprise the following training methods:

Lectures

Seminars & Presentations

Group Discussions

Assignments

Case Studies & Functional Exercises

Day 1

MODULE 1: INTRODUCTION & HISTORY

· History of Process Safety

· Reasons for Process Safety

· OSHA 14 Regulatory Requirements

· CCPS 20 Elements

· PHAs-Process Hazards Analysis

· Management of Change

MODULE 2: PROCESS SAFETY LEADERSHIP

· Process Safety Management Meaning

· Process Safety Leadership

· Organizational Learning

· Management of Change

· Worker Engagement

· Competence

Day 2

MODULE 3: INVESTIGATION AND LAYER OF PROTECTION ANALYSIS (LOPA)

· Mechanical Integrity and Reliability

· Incident investigation

· Overview of LOPA

· LOPA Scenarios

· LOPA for Potential Toxic Gas Exposure – Case Analysis

· Datasheet: HAZOP and LOPA Leadership

· Risk Estimation and Management

· Datasheet: Auditing of Layers of Protection

MODULE 4: COMMIT TO PROCESS SAFETY

· Process Safety Culture

· Compliance with Standards

· Process Safety Competency

· Workforce Involvement

· Stakeholder Outreach

Day 3

MODULE 5: UNDERSTAND HAZARDS AND RISK

· Process Knowledge Management

· Hazard Identification and Risk Analysis

       o Biological Hazards

       o Chemical Hazards

       o Physical Hazards

o Safety Hazards

o Ergonomic Hazards

o Psychosocial Hazards

MODULE 6: MANAGE RISKS

· Operating Procedures

· Safe Work Practices

· Asset Integrity and Reliability

· Training and Performance Assurance

· Management of Change

· Operational Readiness

· Conduct of Operations

· Emergency Management

Day 4

MODULE 7: MANAGEMENT OF PROCESS RISKS

· Establishing A Process Safety Management System

· Risk Management Techniques Applicable in Process Industries

· Assent Management and Maintenance Strategies

· Role and Purpose of a Permit System

· Safe Shift Handover

· Contractor Management

MODULE 8: LESSONS TO LEARN FROM INCIDENTS

· Incident Investigation

· Measurement and Metrics

· The Importance of Auditing

· Management Review and Continuous Improvement

Day 5

MODULE 9: PROCESS SAFETY HAZARD CONTROL

· Operating Procedures

· Safe Start-up and Shutdown

· Safety-Critical Performance Standards

· Utilities

· Electricity / Static Electricity

· Dangerous Substance

· Reaction Hazards

· Bulk Storage Operations

MODULE 10: FIRE HAZARDS AND EXPLOSION PROTECTION

· Fire Hazards

· Fire and Explosion Control

· Dust Explosions

· Emergency Preparedness

· Emergency Number

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.