Course Details

Your Growth, Our Mission

Process Safety Management (PSM)
Course Description
· Why is PSM needed? Process Safety Management (PSM) is crucial in the prevention of hazards related to harmful processes and procedures. Through effective management of these processes, organizations can prevent serious injuries and damage caused by faulty processes, procedures, or equipment. · This training program aims to provide its participants with comprehensive knowledge on the topics of process safety, including the history behind it, and the current events and case studies in this domain. It also looks at compliance with international standards and allows your company to take proactive measures to ensure conformity with these guidelines. Participants will also learn how to use several commonly known process safety management tools within their respective organizations. · What areas of organizational safety does the “Process Safety Management (PSM) Certification Training Course” discuss and provide training on? This course will focus on the establishment of process management systems, asset management and maintenance strategies, safe start-up, and shutdown of process plants, performance standards for safety-critical systems and equipment, hazards controls, and the purpose and features of emergency plans.

This course is designed to provide valuable knowledge to the following professionals:

· PSM workforce

· Senior engineers (e.g., reliability, inspection, operations, etc.).

· Safety Engineers

· Process Engineers

· Maintenance Engineers

This collaborative Process Safety Management (PSM) Certification Training Course will comprise the following training methods:

Lectures

Seminars & Presentations

Group Discussions

Assignments

Case Studies & Functional Exercises

Day 1

MODULE 1: INTRODUCTION & HISTORY

· History of Process Safety

· Reasons for Process Safety

· OSHA 14 Regulatory Requirements

· CCPS 20 Elements

· PHAs-Process Hazards Analysis

· Management of Change

MODULE 2: PROCESS SAFETY LEADERSHIP

· Process Safety Management Meaning

· Process Safety Leadership

· Organizational Learning

· Management of Change

· Worker Engagement

· Competence

Day 2

MODULE 3: INVESTIGATION AND LAYER OF PROTECTION ANALYSIS (LOPA)

· Mechanical Integrity and Reliability

· Incident investigation

· Overview of LOPA

· LOPA Scenarios

· LOPA for Potential Toxic Gas Exposure – Case Analysis

· Datasheet: HAZOP and LOPA Leadership

· Risk Estimation and Management

· Datasheet: Auditing of Layers of Protection

MODULE 4: COMMIT TO PROCESS SAFETY

· Process Safety Culture

· Compliance with Standards

· Process Safety Competency

· Workforce Involvement

· Stakeholder Outreach

Day 3

MODULE 5: UNDERSTAND HAZARDS AND RISK

· Process Knowledge Management

· Hazard Identification and Risk Analysis

       o Biological Hazards

       o Chemical Hazards

       o Physical Hazards

o Safety Hazards

o Ergonomic Hazards

o Psychosocial Hazards

MODULE 6: MANAGE RISKS

· Operating Procedures

· Safe Work Practices

· Asset Integrity and Reliability

· Training and Performance Assurance

· Management of Change

· Operational Readiness

· Conduct of Operations

· Emergency Management

Day 4

MODULE 7: MANAGEMENT OF PROCESS RISKS

· Establishing A Process Safety Management System

· Risk Management Techniques Applicable in Process Industries

· Assent Management and Maintenance Strategies

· Role and Purpose of a Permit System

· Safe Shift Handover

· Contractor Management

MODULE 8: LESSONS TO LEARN FROM INCIDENTS

· Incident Investigation

· Measurement and Metrics

· The Importance of Auditing

· Management Review and Continuous Improvement

 

Day 5

MODULE 9: PROCESS SAFETY HAZARD CONTROL

· Operating Procedures

· Safe Start-up and Shutdown

· Safety-Critical Performance Standards

· Utilities

· Electricity / Static Electricity

· Dangerous Substance

· Reaction Hazards

· Bulk Storage Operations

MODULE 10: FIRE HAZARDS AND EXPLOSION PROTECTION

· Fire Hazards

· Fire and Explosion Control

· Dust Explosions

· Emergency Preparedness

· Emergency Number

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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Course Rounds

5 Days
Code Date Venue Fees Action
HSE199-01
2026-06-14
Riyadh
USD 5450
Register
HSE199-02
2026-08-24
Istanbul
USD 5950
Register
HSE199-03
2026-10-04
Marrakesh
USD 5950
Register
HSE199-04
2026-12-06
Amman
USD 5450
Register

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