This application and equipment course is intended to be of direct use by persons in staff positions (e.g., Senior Technicians, Operators, Supervisors, Superintendents) and corporate engineering, plant planning and design, systems design, equipment selection and evaluation, and equipment maintenance areas. It will be of value to equipment and systems specialists in engineering contractor firms. This course should also be valuable to managerial and supervisory individuals responsible for operations and maintenance functions. The industries most directly involved with the subject matter are those producing chemicals, petrochemicals, petroleum products, natural gases, manufacturing gases, steel and other metals, and plants requiring process refrigeration.

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions

Module 1

• Introduction to Compressor Types

• Centrifugal, Axial, Reciprocating, Helical Screw, Ranges of Application and Limitations

• Mechanical Design of Centrifugal Compressors

• Compressor Side Streams, Rotors, Balancing, Rotor Dynamics, Impellers, Casings, Bearings, Seals, Couplings, Controls

Module 2

• Design and Materials of Reciprocating Compressor Components

• Design and Materials, Design of Non-Lubricated Compressors, Piston Rod and Frame Loading, Distributing Forces and Balancing

• Basic Compressor Parameters

• Thermodynamics, Capacity, Power, Efficiencies, Gas Properties, Intercooling

• Selection of Centrifugal and Reciprocating Process Compressors

• Calculation Methods, Characteristic Curves, Stability

• Turbo-Compressor Train Operation. Inspection, Maintenance, Overhaul and Repair - IMO&R

• IMO&R Planning, Execution, Documentation, Troubleshooting

Module 3

• Operation and Maintenance of Reciprocating Compressors
• Lubrication and Lubrication Systems, Valves, Valve Problems and Rebuilding, Packing and Packing Problems, Non-Lubricated Compressors, Controls and Cooling Systems
• Overhaul and Repair of Reciprocating Compressors
• Methods of Repair and Overhaul, Alignment and Piston Rod Run-out, Foundation Problems and Repair, Component Repair and Rebuild
• Predictive vs. Preventative Maintenance (PdM vs. PM) Technique - Reciprocating Compressors
• Types of Maintenance Programs, Purpose of PM, Inspection and Inspection Forms, Vendor and Contractor Requirements, Planning and Implementation.

 Module 4

• Basic Approaches to Machinery Troubleshooting
• Troubleshooting Compressor Problems: Typical Problems and Solutions Diagnostic Tests, Compressed Air System Evaluations
• Safety in Compressor Operation and Maintenance
• Basic Safety Rules, Safety Devices and Shutdowns, Safety Maintenance Procedures
• Machinery Reliability Audits and Reviews
• Overview, Reliability Impact on Plants

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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