Machinery Bearings, Lubrication , Reliability (Engineering Tribology)& Root Cause Failure Analysis
Course Description
In this 5-day course, participants will gain a strong technical and practical understanding of bearing design features and implications of many bearings types. This course will provide the participants with the knowledge needed to properly maintain service, inspect, select and repair a variety of industrial bearings. Participants will also be taught about the basics in machinery lubrication, condition monitoring and maintenance. Participants will understand the configurations and operating characteristics of bearings and become familiar with the lubrication system types, key lubricant characteristics and modes of lubrication failure. In general this course provides an in-depth understanding of berings and lubrication fundamentals.
The Training Course Will Highlight ?
Training Objective

The course is intended for individuals directly involved in the machinery lubrication process whose job titles may include Lubrication Technician, PM Technician, Mechanic, Operator, etc.

Target Audience

Mechanical Engineers, Superintendents, Supervisors, Foremen & Technicians

Machinery Engineers, Superintendents, Supervisors, Foremen & Technicians

Plant Engineers, Superintendents, Supervisors, Foremen & Technicians

Maintenance Engineers, Superintendents, Supervisors, Foremen & Technicians

Training Methods

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include:

  • Lectures
  • Workshop & Work Presentation
  • Case Studies and Practical Exercise
  • Videos and General Discussions

Daily Agenda

Introduction

  • History
  • Basics of bearings and their applications
  • Geometric dimensioning and tolerance
  • Straightness,
  • Flatness,
  • Circularity,
  • and Cylindricity.

Power transmission

  • Belts
  • Chains
  • Couplings
  • Gearboxes

Torque

  • What is torque?
  • Torque transmission
  • Pump drives
  • Couplings

Lubrication theory

  • Introduction
  • Purpose of a Lubricant
  • Functions of Lubricating Oil
  • Tribology & Friction
  • Coefficient of Friction
  • Metal-to-Metal Contact
  • Dynamic Clearances in Design of Components
  • Lubricant Film Types
  • Boundary Lubrication
  • Mixed Film Lubrication
  • Hydrodynamic Lubrication

Lubricant types

  • Introduction
  • Lubricant Composition
  • Base Oils
  • Base Stock Quality
  • Mineral Lubricants
  • Synthetic Lubricants
  • Vegetable Lubricants
  • Greases
  • Solid Lubricants

Lubricant selection

  • Introduction
  • Machine Elements That Require Lubrication
  • Lubricating Machine Elements
  • Journal Bearings
  • Types of Bearings
  • Type of Plain Bearings
  • Properties of Plain Bearings
  • Journal Bearing Types
  • Journal Bearing Metallurgy
  • Lubrication Regimes
  • Bearing Fit and Clearances
  • Rolling Element Bearings
  • Types of Bearings
  • Rolling Element Bearing Classifications
  • Ball Bearing Nomenclature
  • Bearing Loads
  • Lubrication Selection
  • Viscosity Requirements
  • Minimum Viscosity Requirements
  • General Guide for Lubricant Selection
  • Bearing Life (L10)
  • Bearing Lubricant Requirements
  • Re-lubrication Grease Quantity

Seals

  • Lubricant Quality
  • Types of Seals
  • Lip Seals
  • Labyrinth/Bearing Isolator Seals
  • Magnetic Seals
  • Seal Comparison

Lubrication applications

  • Introduction
  • Selecting a Lubricant Delivery System
  • Lubricant Delivery Options
  • Manual Lubrication
  • Natural Delivery Methods
  • Oilers
  • Pressure Delivery Methods
  • Centralized Lubrication

Principles of mounting and dismounting bearings

  • Cylindrical seating
  • Tapered seating
  • Adapter and withdrawal sleeves
  • Cold and hot mounting and dismounting
  • Mounting and dismounting using oil injection
  • Principles of mounting plain bearings

Introduction to bearing failures and their causes

  • Identify and interpret actual bearing failures
  • Practical Mounting and Dismounting of Bearings
  • Preparation for mounting and dismounting
  • Checking the components
  • Mounting and dismounting tools

Maintenance

  • Preventive maintenance
  • Reliability-centered maintenance
  • Combination of condition-based and preventive maintenance
  • Maintenance activities
Accreditation

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

Quick Enquiry

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Course Rounds : (5 -Days)


Code Date Venue Fees Register
ME159-01 28-04-2024 Riyadh USD 5450
ME159-02 01-07-2024 Kuala-Lumpur USD 5950
ME159-03 13-10-2024 Dubai USD 5450
ME159-04 15-12-2024 Dubai USD 5450
Prices doesn't include VAT

UpComing Date


Details
  • Start date 28-04-2024
  • End date 02-05-2024

Venue
  • Country Saudi Arabia
  • Venue Riyadh

Quality Policy

 Providing services with a high quality that are satisfying the requirements
 Appling the specifications and legalizations to ensure the quality of service.
 Best utilization of resources for continually improving the business activities.

Technical Team

BTS keen to selects highly technical instructors based on professional field experience

Strengths and capabilities

Since BTS was established, it considered a training partner for world class oil & gas institution

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Abu Dhabi, UAE

1st floor, Incubator Buildingو Masdar City, Abu Dhabi, UAE

00971-2-6446633

Sun to Fri 09:00 AM to 06:00 PM

info@btsconsultant.com

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