Day One
Competency Description: As an engineer you need to know the main element of quality management system on site.
Key behaviours:
- Understand the approach of ISO9001 and its application in oil and gas projects
- Understand the practical QA&QC for different oil & gas companies
- Understand the hot climate precaution and definition
Topics to be covered:
- Total Quality management system
- Quality assurance
- Quality control
- Who will perform the quality control?
- Quality management constrain in oil and gas projects
- Pareto chart
- How to control the concrete from ready mix plant
- How to control concrete casting onsite
- Coefficient of variation
- Auditing the construction site quality
- Precaution in design mix in hot climate
Day Two
Competency Description: As an engineer you need to know the construction methods and ways of QC for main structure foundations and building in oil and gas plant.
Key behaviours:
- Understand the approach of codes for QC
- Understand the roles of the inspector onsite
- Understand the main element of concrete QC
- Understand the main element of steel structure QC
- Piping and pipeline construction
Topics to be covered:
- Codes recommendation for the quality control
- Codes and specifications limitations as ACI and BS
- Comparison between different non-destructive testing
- Construction ways in hot climate
- The nature of concrete variability
- Concrete materials properties
- Aggregate QC
- Cement QC
- Concrete mix QC
- Steel sections QC
- Check laminar and porosity in steel sections
- Example of QC of concrete foundations construction under vibrating machine
Day Three
Competency Description: As an engineer you need to know the ways of concrete QC onsite.
Key behaviours:
- Understand the concept of quality statistics
- Understand the hot climate effect on concrete mix
- Understand the QC for HSC
- Understand the characteristic of steel structure erection QC
Topics to be covered:
- Basic statistics
- Collecting a data for evaluations.
- Statistics for the quality control data.
- Evaluating the grade of the quality.
- Concrete design mix
- Precaution in design mix in hot climate for remote area
- QC for fresh concrete
- Quality control for concrete forum
- Pouring concrete in hot climate
- Workability test for concreted
- Cube and cylinder test
- The replacement of the steel bars
- The permissible deviation in erection steel structure
- Material receiving, storage and preservation at site.
- Interface between E&I, piping and structure in construction activities.
-
Day Four
Competency Description: As an engineer you need to know the NDT methods and the concrete durability.
Key behaviours:
- Understand the relation between QC onsite and design approach
- Understand the concrete NDT dynamic load characteristic
- Understand the relation between QC and concrete durability
Topics to be covered:
- Comparison between different Non-destructive test
- Core test
- Rebound hammer
- Lok test
- Load test for floor deck under machine
- Ultrasonic test
- Corrosion phenomena affect quality
- Different corrosion protection system
- QC for corrosion protection system for oil and gas plant
- Wooden and steel from QC
- Steel reinforcing QC
- Procedure of QC onsite
- Case study for foundation in gas plant
Day Five
Competency Description: As an engineer you need to know the ways of steel structure QC on site.
Key behaviours:
- Understand the welding procedure
- Understand the ways of QC for steel structure
- Understand the overview the differences between the NDE methods
- Relation between QC and IMS for oil and gas plant
Topics to be covered:
- Materials that is using in welding in steel structure
- QC for Equipment preservation and installation for static equipment
- QC for tank construction
- QC for foundation construction and machine installation
- The precaution in welding process
- Anchor bolts QC
- The reasons of welding defects.
- Differentiate between Non-destructive test
- Overview of the 5 methods (PT,MP,RT,UT,VI)
- Integrity management system for oil and gas plants