Mechanical Engineers, Under Development Engineers Supervisors and Technicians.

User, distributor, sales engineers or buyer of this equipment will also benefit & understand much of the design & manufacturing principles that dictates faster delivery of safer quality product.

This interactive Training will be highly interactive, with opportunities to advance your opinions and ideas and will include;

• Lectures
• Workshop & Work Presentation
• Case Studies and Practical Exercise
• Videos and General Discussions.

Day 1- Basics of the Valve Technology

Valves Technology

• Types of Valves
• Valves characteristics 
• Sealing performance

• Leakage Criterion
• Leakage Classifications
• Sealing Mechanisms
• Valve stem seals

• Flow characteristics

• Flow through valves
• Valve flow characteristics

Day 2 - Manual versus Automatic Valves

Manual Valves

• Functions of manual valves
• Methods of regulation
• Valve Types:

• Stopping/starting valves
• Control valves

• Valve end connections
• Valves rating
• Valves seating
• Types of manual valves

• Gate Valves
• Plug Valves
• Ball Valves
• Butterfly Valves
• Pinch Valves

• Diaphragm Valves
• Chuck valve

Check Valves

• Applications
• Types of Check Valves

• Lift check valves
• Swing check valves
• Tilting-disc check valves
• Diaphragm check valves

• Check Valves Operation
• Selection of Check Valves

Day 3 - Relief and Safety Valves: Function and Operation

Relief and Safety Valves

• Relief Valves Types

• Pressure-relieving devices
• Automatically operated valves

• Direct-acting & piloted pressure relief valves
• Modulating, full-lift, and ordinary pressure relief valves
• Valve Loading
• Safety Valves
• Operation of Direct-acting pressure relief valves
• Blowdown
• Relief valves problems

Rupture Valves

• Applications of Rupture Discs
• Rupture discs vs. Pressure relief valves
• Rupture discs in gases and liquid service
• Temperature and bursting pressure relationship
• Pressure tolerances
• Design and performance of ductile metal rupture discs
• Types of Rupture discs:

• Prebulged rupture discs
• Reverse buckling discs
• Vent panels
• Graphite rupture discs
• Double disc assemblies

• Rupture disc and pressure relief valve combinations
• Selection of rupture discs
• Operation of Rupture Discs

Day 4 - Valves Troubleshooting

Valves Problems, and Troubleshooting

• High Pressure Drop

• Pressure Recovery Characteristics

• Cavitation in Valves

• Incipient and choked cavitation
• Flow curve cavitation index
• Cavitation-elimination devices

• Flashing versus Cavitation
• Flow Choking
• High Velocities
• Water Hammer

• What causes water hammer?
• Water Hammer Calculations
• Solutions for water hammer

• Surge Protection
• Check valve slamming
• Noise problems
• Clean air standards
• Life loading
• Packing for fugitive-emission control
• Troubleshooting the Control Valves

Day 5

Valve Testing & Repair Facilities

• Hydrostatic testing
• Gas testing
• Low Temperature (cryogenic) and Fugitive Emission testing
• Testing of engineering materials and Metallurgical investigations.
• On-line test
• Non-destructive examination by radiography,
• ultrasonic, magnetic particle and liquid penetrant.

Area of Testing:

• Mechanical
• Electrical
• Environmental
• Fire
• Dimensional Measurement
• Materials
• Noise and vibration.

BTS attendance certificate will be issued to all attendees completing minimum of 80% of the total course duration.

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