By the end of this course delegates will be able to:

• Understand equipment losses and its major component including how to related these losses to Overall Equipment Effectiveness
• Learn how to analyze OEE data in order to determine equipment constraint and bottleneck
• Understand the 7 Major Equipment Losses and how to minimize them in order to improve OEE
• Understand how to deal with these individual losses and the best maintenance indices to use
• Provide guidelines on how to improve these types of losses

OE champions, Maintenance managers, engineers & planners, reliability and maintenance engineers, facilities and utilities managers, top level maintenance technicians, operations and production managers & engineers, plant engineers, design engineers, reliability engineers & technicians, operators, safety engineers, risk engineers, CMMS and spare parts personnel, safety engineers and anyone who is involved in reliability engineering strategies or methodologies to include design engineers for capital projects engineers

•  Breakdown Loss

• • What constitute a Failure?
  • Understand Primary and Secondary Failures
  • Lessons about failure
  • MTBF to measure breakdown loss
  • Take quiz on What to Include and Exclude on Failure

• Set-up and Conversion Loss

• • Set-up and conversion defined
  • Shigeo Shingo on reducing conversion time

• Start-up Losses

• • Infant Mortality and Random Failures
  • How PM affects start-up losses
  • How to reduce start-up losses

• Idling & Minor Stoppages

• • Understanding Chokotei
  • Best pillar to address Minor stoppages
  • Performing MTBA Snapshots

• Design Speed Loss

• • Speed loss defined
  • Reducing speed losses

• Defect and Rework Losses

• • Understanding chronic defects

• Idling – Minor Stoppages
• Reduced Speed (Production Capacity) Losses
• Defects Losses
• Quality Defects & Re-Work
• Start-Up Yield Losses
• Losses & Losses Time
• Overall Equipment Effectiveness
• Activity Rate
• Operativity Rate
• Net Operating Rate
• Operating Speed Coefficient
• Performance Rate
• Quality Rate
• OEE Formula
• OEE Calculation Sheet
• Activity Rate
• Operativity Rate
• Net Operating Rate
• Operating Speed Coefficient
• Performance Rate
• Quality Rate
• OEE Formula
• OEE Calculation Sheet
• Equipment Ranking
• OEE Record Keeping
• OEE Monitoring Chart
• OEE Records Analysis – Graphs – Launching Improvement Actions
• OEE & 6-Sigma – Example of OEE Analysis
• Modern OEE Developments: Safety Rate & Environment Control Rate
• Equipment-Related Waste
• Understanding Overall OEE